At a Glance
- Tasks: Develop and validate complex FEA models, conduct assessments, and lead forensic investigations.
- Company: Re-Generate Australia, a specialist engineering firm focused on energy and water projects.
- Benefits: Remote work flexibility, engaging projects, and opportunities for professional growth.
- Other info: Dynamic role with travel opportunities and a supportive engineering team.
- Why this job: Make a real impact on critical assets and shape important engineering decisions.
- Qualifications: Bachelor's in Mechanical Engineering, 6+ years experience in structural integrity and FEA.
The predicted salary is between 90000 - 110000 $ per year.
- Mechanical Engineer - FEA & Asset Integrity
- Re Generate Australia Pty Ltd
- Australia – Remote work - Eastern Seaboard or Canberra based preferable
If you're the engineer people come to when the question is "is it safe, and how long will it last?", this is an opportunity to put that expertise to work on genuinely critical assets.
Re-Generate is a specialist engineering business delivering energy and water projects across New Zealand and Australia.
Our work spans consulting, design, supply, specialist services and contracting across hydro generation, renewables, gas, heavy industry, and municipal infrastructure.
Our assessment work is rarely repetitive.
It can involve hydro-generation equipment, large rotating machinery, gates, penstocks, pressure equipment, and complex industrial plant — often ageing, always high-consequence.
You could be building non-linear FEA models one week, running a Fitness-for-Service assessment on a flawed component the next, and leading a failure investigation after that.
We are looking for an experienced Mechanical Engineer with FEA and Asset integrity experience to join our growing Australian team.
This role will particularly suit someone motivated by technically demanding analysis, who wants their work to directly shape upgrade, repair, and risk decisions rather than sit in a report.
The role
Your work will include
- Developing, running, and validating complex FEA models to assess stress, strain, and remaining life.
- Conducting Fitness-for-Service assessments to API 579-1/ASME FFS-1, BS 7910 and relevant AS/NZS standards.
- Performing seismic stability, hydrodynamic pressure, and fluid-structure interaction analysis.
- Leading forensic investigations into structural and mechanical failures.
- Developing remediation strategies that balance safety with operational continuity.
- Collaborating with clients, suppliers, manufacturers, and other consultancies.
- Creating reports that turn dense technical content into clear, concise messages a client can act on.
About you
You will bring
- A bachelor’s degree in mechanical or Materials Engineering (Master's or Ph D in Solid/Fracture Mechanics highly regarded).
- At least 6 years of dedicated structural integrity, advanced stress analysis, and fracture mechanics experience.
- A proven record in FFS assessments and non-linear FEA on rotating and stationary assets.
- Expert working knowledge of API 579-1/ASME FFS-1, BS 7910 and AS/NZS 1170.
- The ability to interpret NDE/NDT results and integrate them into integrity models.
- Strong report writing skills, sound judgement, and the ability to work independently.
- CPEng with Engineers Australia (or working towards it); RPEQ highly advantageous.
Hydro experience would be valuable, but it is not essential.
We welcome transferable experience from power generation, oil and gas, petrochemical, heavy industrial or other high-consequence engineering environments.
In return, you will have the opportunity to work on genuinely interesting and technically demanding problems, influence real asset decisions, and grow into Check/Approve authority within a supportive engineering team.
The role will initially be remote but requires travel to client sites on a regular basis and could be up to 2-3 weeks at a time, depending on the job.
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Mechanical Engineer in Melbourne employer: ReGenerateAUS Pty Limited
Re-Generate is an exceptional employer that offers a dynamic work environment for Senior Project Engineers, particularly those based on the Eastern Seaboard or in Canberra. With a focus on diverse mechanical engineering projects in energy and water sectors, employees benefit from a culture of innovation, professional growth opportunities, and the chance to lead impactful projects while working closely with clients. The company's commitment to quality work and employee engagement makes it a rewarding place to build a meaningful career.
